StarBatch Modular Asphalt Plants

The modular concept of the StarBatch range is designed to offer contractors a plant that is easy to transport, easy to erect and easy to dismantle, having the ability to reliably produce quality asphalt for use in more remote locations on either short or long term contracts while at the same time maintaining many of the benefits of a traditional tower plant.

The range includes the StarBatch 1000, 1500, 2000 & 2500. Four models with capacities from 80 to 200 tph, each designed to utilise the full air-flow capacity of the dryer and matching bag filters thereby enabling maximum production capabilities even with elevated moisture in the feed source.

Available with fully sheeted, modular sections, the StarBatch sheeted versions feature integral single or twin filler silos. The hot stone elevator and access stairway are enclosed within the sheeting, improving plant aesthetics and ensuring minimum visual impact on the surrounding environment.

Features

Options

Options
Thermal insulation on the aggregate dryer drum
Environmental sheeting options
High level option to incorporate mixed material storage
Heavy oil, gas or multi fuel burners
RAP and fibre additive systems

Specifications

Units

SB1000

SB1500

SB2000

SB2500

Plant Capacity

Output1

tph

80

120

160

200

Cold Feed

Hopper Capacity (heaped)

9.5

9.5

9.5

11.5

Hopper Loading Width

m

3.0

3.0

3.0

3.5

Belt Feeder Length

m

1.5

1.5

1.5

1.8

Belt Width

mm

500

500

500

600

Belt Feeder Drive

kW

2.2

2.2

2.2

3.0

Vibrator Fitted to Sand Hopper

YES

YES

YES

YES

Collecting Conveyor Width

mm

500

500

600

750

Collecting Conveyor Drive

kW

4.0

5.5

5.5

5.5

Aggregate Dryer

Dryer Drum Diameter

m

1.5

1.8

2.2

2.5

Dryer Drum Length

m

6.5

7.0

8.0

9.0

Dryer Drive

kW

22.0

30.0

4 x 15.0

4 x 22.0

Dryer Capacity

tph

90

130

180

220

Air Volume

Dryer

m³/h

29,080

41,885

62,600

67,365

Mixing Section

m³/h

7,650

9,550

9,990

12,623

Total

m³/h

36,730

51,435

72,590

79,990

Hot Stone Elevator, Screen & Mixing Section

Elevator Capacity

tph

90

130

180

220

Elevator Drive

kW

11.0

11.0

15.0

22.0

Screen Decks

No.

2 / 31/2*

2 / 31/2*

2 / 31/2*

2 / 31/2*

Screen Length

m

3.0 / 4.0*

4.0

5.0

6.0

Screen Width

m

1.5 / 1.5*

1.8

1.8

1.8

Screen Drive

kW

7.5 / 11.0*

11.0 / 15.0*

11.0 / 15.0*

15.0 / 18.5*

Hot Storage Capacity

t

20

35

40

45

Hot Storage Bins

No.

4 / 6

4 / 6

4 / 6

4 / 6

Aggregate Weigh Hopper Capacity

kg

1250

1750

2250

2750

Bitumen Weigh Hopper Capacity

kg

150

290

350

500

Filler Weigh Hopper Capacity

kg

200

320

450

650

Paddle Mixer Capacity

kg

1250

1750

2250

2750

Paddle Mixer Drive

kW

2 x 11.0

2 x 18.5

2 x 22

2 x 37.0

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