Transmix
Modular Asphalt Plants
Designed to provide low cost, quality asphalt within known environmental constraints.
The Transmix allows flexibility of configuration and layout with the plant being factory pre-wired and fully tested providing fast on site erection and dismantling.
Capable of producing a wide range of mixes to world standards, the modular semi-mobile design of the Transmix plant enables quick and easy erection and dismantling allowing for rapid and efficient movement between contracts.
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Aggregate Feed UnitCompact, robust, modular cold feed unit with a choice of number and configuration of hoppers with high accuracy AC variable speed, inverter controlled belt feeders having direct drive gear box units. |
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Aggregate DryerEasily transported aggregate dryer with advanced design of internal material lifters optimizing thermal efficiency for maximum heat transfer and drying. Choice of multi-fuel burners. Supported in Nylon drive support rollers and thrust rollers to reduce wear, vibration and noise. |
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Screening & Mixing SectionQuickly erected modular tower with heavy duty aggregate screen contained within a fully sealed dust housing. Access platform and stairways for maintenance at all levels with load cell mounted batch weigh hoppers for hot aggregates, bitumen and filler materials. |
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Paddle MixerTwin shaft, direct gear/motor drive high efficiency paddle mixer. Having hard wearing replaceable abrasive resistant liner plates, paddle arms and paddle tips. |
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Discharge To Truck Or Mixed Material Storage FacilityTransmix is available as either a low level model with direct load-out of coated materials to truck or skip type inclined mixed material storage system or alternatively as a high level plant with direct mixed material storage silo under the mixer discharge area. |
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Bag FilterDependent on the location of the equipment the Transmix range is available as a standard with bag filter and inverter controlled fan unit for secondary dust collection providing emission of less than 20mg/m³. |
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Control SystemThe insulated and clad control cabin is supplied with a range of advanced control options from keypad to PC based, fully automatic systems and fully programmable recipe storage and archive facilities. |
Specifications
Units | 1500 | 2000 | 2300 | |
Total Capacity | TPH | 120 | 160 | 200 |
Cold Feed | ||||
Hopper Capacity (heaped) | m³ | 9.5 | 9.5 | 9.5 |
Hopper Loading Width | m | 3.0 | 3.0 | 3.0 |
Hopper Loading Height | m | 4.4 | 4.4 | 4.4 |
Belt Feeder Length | m | 1.5 | 1.5 | 1.5 |
Belt Width | mm | 500 | 500 | 600 |
Belt Feeder Drive | kW | 2.2 | 2.2 | 2.2 |
Vibrator Fitted to Sand Hopper | YES | YES | YES | |
Collecting Conveyor Width | mm | 500 | 600 | 600 |
Collecting Conveyor Drive | kW | 5.5 | 5.5 | 5.5 |
Aggregate Dryer | ||||
Dryer Drum Diameter | m | 1.8 | 2.2 | 2.2 |
Dryer Drum Length | m | 7 | 7 | 8.0 |
Dryer Drive | kW | 30 | 4 x 15.0 | 4 x 15.0 |
Air Volume | ||||
Dryer | m³/h | 30,825 | 42,400 | 54,000 |
Mixing Section | m³/h | 7,000 | 10,000 | 10,000 |
Total | m³/h | 37,825 | 52,400 | 64,000 |
Hot Stone Elevator, Screen & Mixing Section | ||||
Elevator Capacity | t/h | 130 | 180 | 220 |
Drive | kW | 11.0 | 15.0 | 15.0 |
Screen Decks | No. | 2 (4 sizes + rejects) | 2 (4 sizes + rejects) | 2 (4 sizes + rejects) |
Screen Length | m | 4.0 | 5.0 | 5.0 |
Screen Width | m | 1.8 | 1.8 | 1.8 |
Screen Drive | kW | 11.0 | 15.0 | 15.0 |
Hot Storage Capacity | t | 25 | 32 | 40 |
Hot Storage Bins | No. | 4 | 4 | 4 |
Aggregate Weigh Hopper Capacity | kg | 1500 | 2000 | 3000 |
Bitumen Weigh Hopper Capacity | kg | 225 | 300 | 450 |
Filler Weigh Hopper Capacity | kg | 300 | 400 | 600 |
Paddle Mixer Capacity | kg | 1500 | 2000 | 3000 |
Paddle Mixer Drive | kW | 2 x 18.5 | 2 x 22.0 | 2 x 37.0 |
*Plant capacity is based on 3% moisture content of feed aggregate with 0.5% residual moisture content of mixed materials, dryer discharge temperature of 160°C, ambient temperature 15°C at altitude 150m above sea level, aggregate bulk density average 1600kg/m³, 5% bitumen content, 45 second weigh/mix cycle at 100% plant utilisation.
Note: Bag Filter Specification listed separated